KX GURU Racing kx500 Engine in a 2016 KTM 250 SX PUMPKIN SEEDS BUILD

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Re: KX GURU Racing kx500 Engine in a 2016 KTM 250 SX PUMPKIN SEEDS BUILD

Post by Sandblaster » Thu Nov 16, 2017 3:47 pm

After prepping the cover I taped the back side to keep the material in place..


KX GURU RACING TSR BUILT BILLET KX500 ENGINE CASE with a 2 piece clutch cover 131.jpg
KX GURU RACING TSR BUILT BILLET KX500 ENGINE CASE with a 2 piece clutch cover 131.jpg (180.25 KiB) Viewed 99 times
Because it Oregon... and it's cold and raining outside, I used the over to keep the temps up...
After applying the filler I let it sit for about 5 minutes then pulled the tape off...
Then I put it in the oven but left the door wide open to keep from over heating it.
My oven only goes down to 170f and that may be a bit warm :lol:


KX GURU RACING TSR BUILT BILLET KX500 ENGINE CASE with a 2 piece clutch cover 132.jpg
KX GURU RACING TSR BUILT BILLET KX500 ENGINE CASE with a 2 piece clutch cover 132.jpg (204.46 KiB) Viewed 99 times
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Re: KX GURU Racing kx500 Engine in a 2016 KTM 250 SX PUMPKIN SEEDS BUILD

Post by Sandblaster » Fri Nov 17, 2017 12:32 am

Before I go any farther... I'm going to test this filler for expansion due to heat...
I hope it holds up well but that's why you experiment.. :shock:


KX GURU RACING TSR BUILT BILLET KX500 ENGINE CASE with a 2 piece clutch cover 133.jpg
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Re: KX GURU Racing kx500 Engine in a 2016 KTM 250 SX PUMPKIN SEEDS BUILD

Post by Sandblaster » Sun Nov 19, 2017 8:29 pm

Introducing "The Pit Viper" by Growler Racing. This specific pipe is for the KX500 that you are looking for more mid to top end out of. Also, this specific pipe is for running a electric starter in a Aluminum chassis or KTM conversion... If interested, talk to Mathew Beauchamp for details..

Yes, this will be going on my KTX500E build :lol:


KX GURU RACING 2016 KTM 250SXF KX500 CONVERSION PIPE 170.jpg
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Re: KX GURU Racing kx500 Engine in a 2016 KTM 250 SX PUMPKIN SEEDS BUILD

Post by Sandblaster » Wed Nov 22, 2017 3:31 pm

Here is the template for the electric starter after Mathew modded it a bit more.. 8-)


KX GURU RACING 2016 KTM 250SXF KX500 CONVERSION PIPE 171.jpg
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Re: KX GURU Racing kx500 Engine in a 2016 KTM 250 SX PUMPKIN SEEDS BUILD

Post by Sandblaster » Wed Nov 29, 2017 7:43 pm

Ok... the fillers did not work.
Every time I got the temps up much past 250f the putty would crack.

So, enough playing with the putties and fillers..
I took the cover to the welder and had him fill it in :o


KX GURU RACING TSR BUILT BILLET KX500 ENGINE CASE with a 2 piece clutch cover 129.jpg
KX GURU RACING TSR BUILT BILLET KX500 ENGINE CASE with a 2 piece clutch cover 129.jpg (629.98 KiB) Viewed 43 times
I have a little work to do just yet on it but making good progress...
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Re: KX GURU Racing kx500 Engine in a 2016 KTM 250 SX PUMPKIN SEEDS BUILD

Post by Sandblaster » Wed Nov 29, 2017 8:00 pm

I almost have this carb ready to go..


KX GURU RACING KTX500E BUILD CARB 127.jpg
KX GURU RACING KTX500E BUILD CARB 127.jpg (364.98 KiB) Viewed 42 times
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