Building a 91 KX500 engine

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More cleaning..

91 KX500 OEM-CYCLE.COM MORE KICK LEVER SHAFT CLEANING 106.JPG (57.57 KiB) Viewed 5119 times

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Assembly

91 KX500 OEM-CYCLE.COM MORE ENGINE ASSEMBLY 121.JPG (59.46 KiB) Viewed 5116 times

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Next thing you know I'll have to wear a hair net and white gloves around the shop instead of what I usually wear...

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More progress today..

91 KX500 OEM-CYCLE.COM EXHAUST VALVE PREP 144.JPG (34.14 KiB) Viewed 5110 times

91 KX500 OEM-CYCLE.COM EXHAUST VALVE PREP 143.JPG (78.68 KiB) Viewed 5110 times

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91 KX500 OEM-CYCLE.COM EXHAUST VALVE PREP 140.JPG (27.82 KiB) Viewed 5110 times

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91 KX500 OEM-CYCLE.COM EXHAUST VALVE PREP 145.JPG (60.13 KiB) Viewed 5110 times

91 KX500 OEM-CYCLE.COM EXHAUST VALVE PREP 141.JPG (64.71 KiB) Viewed 5110 times

91 KX500 OEM-CYCLE.COM KX500 BOTTOM END ASSEMBLY 151.JPG (83.65 KiB) Viewed 5110 times

91 KX500 OEM-CYCLE.COM KX500 BOTTOM END ASSEMBLY 150.JPG (65.83 KiB) Viewed 5110 times

Getting close

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She will smoke a bit at start up....

91 KX500 OEM-CYCLE.COM KX500 BOTTOM END ASSEMBLY 153.JPG (107.81 KiB) Viewed 5103 times

Done and ready to ship.
I hope the owner gives you all the love and RESPECT you deserve or, you'll break more then his heart

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91 KX500 OEM-CYCLE.COM READY TO SHIP 161.JPG (69.53 KiB) Viewed 5105 times

91 KX500 OEM-CYCLE.COM READY TO SHIP 162.JPG (67.53 KiB) Viewed 5105 times